Think you are covered under warranty still...
https://www.leatherman.com/pages/customerservice-warranty
(25 years)
Think you are covered under warranty still...
https://www.leatherman.com/pages/customerservice-warranty
(25 years)
Had the exact same thing happen to me. Got it fixed under warranty no questions asked. Never happened again (even tho I use it nearly every day)

This seems like the least likely point of failure and yet here I am witnessing it twice.
all pliers break at that point.
Oh well I've just been outed as a non-plier specialist. At least I learned something.
I’ve only had a long nosed pair break roughly 15mm from the end. Was only using the to remove a painted on junction box cover.
It's almost certainly the most likely failure point. It's where the two parts thin to overlap each other, but still aren't overlapping, and also it's undergoing a lot of force if you put any vertical torque on it.
I'm no engineer, or expert, or someone who's ever had this happen, but it seems like a pretty expected failure mode. Everything else is much thicker and more durable.
Lifetime warranty no? Get it fixed
This is the correct answer, Leatherman’s have lifetime warranty.
File a claim OP
My experience with them was very good. They had my broken Skeletool back in just a few weeks.
*Lifetime of the tool. Also, OP has to prove he's not dead.
Yeah but, as weird as it is to think, I bet steel was better in even 2008. I know that older hand tools used stronger steel, and iirc, it was project farm(i think?) that did a comparison of steel used even through the 1990s and into the 00s and found modern steel to be much softer.
You broke the pliers of a leatherman? Are you like the hulk?
maybe it was used ocassionaly as a hammer
I have to ask what you were doing to make this possible .... pliers, even cheap ones tend to take a lot of force in order for them to break like this.
I'm thinking you either tried to grip a solid iron bar as hard as possible and even put weight or force behind it ... or it got stepped on, crushed, hit or run over by something heavy.
I've broken pliers before and it was only ever a time when I was using way too much force than reasonable ... or I just ran over it with a truck or tractor.
Could have just been a small stress fracture from heat treatment that got bigger over time.
Maybe but it's got me interested ... the more I look at it, the more I realize that if the break happened due to unusual force, you'd think that the handle and pins would have gone first because the ends of that pliers are usually hardened steel. If there were a lot of force applied to the handles, it would have bent the handles or sheered the pins where the retractable handles pivot.
The only other thing I could think of it was that he was trying to cut heavy gauge wire that was way too big for this tool. The way the wire cutters are designed is the same as any other ... it's just to metal blades pressed next to one another. If you place a large wire in there that is too big and dense for the wire cutters, the blades will press down and because they can't cut into the wire, the blades start spreading out laterally. Pliers are meant to be strong with vertical force on the plier biting surface .. you can see it with all the solid metal around the base. But it isn't strong if the blades start moving laterally - here you can also see that there isn't as much metal to keep it from moving outwards.
So the more I look at it ... the more I'm guessing he was trying to cut heavy gauge wire ... or trying to use the wire cutter surface to cut something solid ... if that were the case, the plier mouth would have stopped moving towards each other and instead start spreading outwards .. which is a weak point and caused the break.
And you're right, if there was a subtle weakness or crack in the metal that corresponded with that kind of force, it would have been that much easier to break.
I love this sub ... dull men's club ... where I can waste time over analyzing a broken pair of pliers rather than doing the actual work I am supposed to be doing right now. Hope you are well.
I think what you described is pretty much what happened only difference being I was not using the wire cutters.
I have taken good care of the cutters and only cut thinner wires with it.
Nevertheless this time I was in a bit tight place trying to bend the screw back and forth a few times and I think the snappening happened in a similar manner as you described: later movement of the pliers.
I know deep down that it was a user error and it adds to the disappointment.
I know the feeling ... I've lost several pocket knives and fold out survival knives to using them in ways they weren't designed ... and like I said, I've broken pliers and a bunch of other tools in the past. It sucks to have to lose a favourite tool .... but at the same time, it gives you time and space to start looking for your next favourite tool. The search will add to your collection ... and after a few years, what it collection it will be!
Hey OP, have you looked very closely at the break point? Like, does half of the break fracture look corroded and the other half look like fresh break metal?
If so, that's basically obvious signs of an aging stress crack that was unfortunately destined to give out eventually anyways.
:(
A screw was protruding into a hole I did not want it to protrude.
It was an M5 A2 stainless steel screw and they usually snap easily. When bent a few times with pliers.
Done it before, have the t-shirt. This time leatherman lost.
I know I was reckless and alas with a pair of sturdier pliers I achieved my goal.
That makes sense ... and since you've done it several times before, it probably weakened your pliers over time. Any time you bite into something with pliers and use the wire cutters and you have to use a bit more force than usual, you are pushing the two plier blades outward not towards each other.
That is why I was curious as to why they broke ... if you had tried gripping something with so much force that it broke one of the plier jaws - the jaw or the handle would have been bent out of shape first before the jaw would break .... (ask me how I know because I've done it before with a pair of vice grips)
But if you tried using the wire cutters and put force behind it while trying to cut something solid like a screw, then you are no longer pushing the plier jaws together, you are moving them laterally outwards ... and if you do that enough times, eventually the jaws will break .... (ask me how I know that because the more I analyze all this, the more I remember that I have broken pliers and wire cutters this way before)
OP breaking a Leatherman is like getting fired on your day off.
"Goddamn! You've got to be one stupid motherfucker to get fired on your day off."
:)
You now have an unpaired plier.
F. My Leatherman is my most-used tool. It's usually the wrong tool for the job, but it's never complained.
just remember kids: the multi tool is only appropriate when no other tool is available
I see people abuse these things at work all the time, and I'm baffled that they refuse to just carry the correct tool, when they know what repeatable actions they take throughout the day.
Which is why my EDC includes actual pliers and an actual knife and multiple wrenches and shears, tape measure, speed square, box tape, masking tape, safety glasses, spider key, and you know what my hips hurt.
None of the above was a joke.
Hell yeah. This is why I EDC my Bell System vintage needlenose pliers
And the tooth still didn't come out? Damn, time for the big guns... cotton thread and a slamming door 😅
Looks like cast iron, no?
it's cast, but likely steel. likely porosity in the casting caused micro fractures over time and fatigued at the weakest point.
it's a tale as old as time.
I feel with you. I broke my granddads combination pliers with my bare hands as a teenager. He was not amused.
Dude how
I'm sorry bro, I lost mine about a year ago and I just haven't been the same. My thoughts are prayers are with you 🙏
They can do that!? I've put a lot of force on my Wave, and it's always survived. So far...
It's the twisting motion ... most pliers are very strong when biting down on things or cutting into soft metal wires or wire material ... but as soon as you get into a situation where the jaws are moving sideways instead of towards each other, the jaws will move out laterally and are more likely to break because they have no strength in that direction.
So be careful when trying to cut heavy gauge wire, screws, bolts, nails ... or when using the pliers and twisting them so the jaws don't line up.
I just had a neat idea for your broken pliers
Just cut off the other jaw of the plier end and round off the broken ends. Smooth out and sand down and polihs the end to make it look neat. Keep the whole thing with the knives, blades and tools inside. You might have lost the pliers but you still have all the other tools inside.
The bonus of this is that they made the wire cutter part replaceable so your new tool depending on the model might get the new model plier part with that upgraded.
Piggybacking the other remarks to activate your warranty. You can take pictures of the metal "grain" in the broken surface, which should clearly indicate the exact material failure mode. I say that since this looks like a brittle fracture - they probably screwed up case-hardening for that batch, making the metal hard all the way through.
This Chinesium isn't as strong as traditional steel I'm afraid.
While it's constituents are a state secret, the recipe got leaked, instead of coal coke to add carbon, they are adding shit. Which does have some carbon in it, but it doesn't work quite as well.
China is over there with mega cities, electric cars that cost less than some motorcycles and high speed trains everywhere powered by the fucking sun and NA rednecks are still like “them Chinese caint build for SHIT”
No dude, cheap American businessmen only bought cheap products from them, and then told you that they were just savvy businessmen flooding our market.
“Alumericum” is probably the term you want, since we invented that shit
In truth, American Industry outsourced all the production, handing them out technology, and building their factories for them, to save a buck on labour and environmental cost in a country that is in effect fascist.
They work them 6-12's, 6 days a week, 12 hours a day. They outlawed that schedule a while back, for show, they are still forced to work it. They dump their pollution, they have no worker protections, not for unemployment, nor for injury.
Many of their workers aren't residents of the cities they work and live in, they are illegal in their own country. They can be fired, cheated, beat up/arrested/thrown out of town on their employer's word.
So I appreciate you are trying to respect other cultures, I would suggest not to respect the culture of the authorities ruling with their boot on the neck of their exploited workforce though. Chinese workers won't thank you for it, not in truth though they can't say it, because the aforementioned fascist government, unless they are on a vpn, of which I have talked to some actually.
Now, to get back to it, yes, Wall Street is ultimately responsible. But China is complicit and also responsible, sacrificing current generations for their future ruling class' suzerainty.
OP said 2008, so this isn't Chinesium. I still my mine from this era and they are going strong.
As I said, declining quality was bad before the 90's and getting worse. Shit from 2008 was NOT good quality, even if it's worse now. I have tools from the 70's that still work, and new stuff, for decades, can break the first moderate usage.
Perhaps so. I expect you'd have a difficult time comparing tools over that time period 1:1
Leatherman plier castings are made in Mexico and have been since their supplier in Indiana moved their manufacturing there. Other parts like blades are all US. I think some files and mabye a few accessories are made in Europe. Tim Leatherman has stated he loves the fact that they have jobs here in the US and seemed dis-inclined to move any manufacturing (even of some parts) to China.
I have tools from the 70's and 80's and some of them are dogshit steel, so... . Anyway, I don't think the leatherman was ever chinesium and certainly not in 2008 - I haven't kept up for 2026. If you want good quality you pay for good quality regardless of source. Knippex & Wera are excellent steel, but I've broken tools from both before too and I consider them to be fine German exports. I've had my Charge since they came out and I've not broken a tool yet. I'm less than gentle with my tools. So YMMV!
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