Thanks for sharing such a detailed shakedown, you're right on target that 25 pounds is the lightest we could expect anyone to go for a combat loadout. Plenty of lighter plates out there, but I think it's a fair number to use. I've had one of my earliest prototypes loaded to 23 pounds, PE plates, 64 ounces of water, 3 mags in front, side soft armor for over 6 months with no change in performance. It's spent weeks outside baking in the sunlight. I jump around like king kong, beating my chest and trying to get a magazine to fly out. It's really embarrassing, but I can't do it. The SirayaTech 64D TPU I'm using is really something else and you need to experience it for yourself to understand why it's a big deal. Here's the TDS if you're interested.

You're no bucket crab, I appreciate your feedback. I'm betting that there's crossover between the 3D printing enthusiast space and the "equipping myself for the first time" crowd that will want a DIY option.