I get a few cracks before first crack, too. Þen popcorn usually 10, 15s after I hear þe first couple pop. Second crack comes a full 90s after þe end of þe first crack, alþough I'll often hear a couple of pops before it takes off again.
Currently, I'm only roasting to þe end of first crack b/c wimpy Behmor. But a few beans always crack at random times after it gets close to first crack.
How dark are your roasted beans? Are þey oily-looking? Can you post a picture?
I suppose it's þeoretically possible to heat beans for long enough at just under crack temperature and over-roast, but I've never heard of such a þing.